Services

Our Expertise

At Warner Brothers, we use Air-Set sand to make Aluminum, Brass, Bronze, and Copper alloy castings. This molding sand offers minimum porosity while maximizing dimensional stability for sand castings plus improved mechanical properties. In addition, having a sand reclamation and stringent metallurgical controls reduces “our cost” which reduces “your price”.

We have found that engineered sand castings have eliminated costly weldments and assemblies with a one piece sand casting properly designed. This savings is available to you in all alloys.

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Pattern Equipment

  • Poly pattern equipment (Polystyrene)
  • Wood Pattern Equipment
  • CNC Cut Pattern Equipment
  • 3D printed plastic patterns
  • Sand printed molds and/or cores
  • Shell Sand patterns and/or cores

Blasting

  • Shot Blasting
  • Glass bead blasting
  • Sand blasting

HIP

  • Hot Isostatic Pressing

Machining

  • Machining of Castings

Non-Destructive Testing

  • Radiographic (X-Ray)
  • Penetrant Testing

Castings

  • Aluminum
  • Brass
  • Bronze
  • Copper
  • Zinc Aluminum

Quality Standards

  • Federal QQ
    • QQ-A-601
    • QQ-C-390
  • ASTM
    • B26/B26M – 14
    • B584-14
    • B148-86
  • SAE AMS–STD–2175
  • MIL-STD-2175
  • MIL-C-6021
  • MIL-A-21180
  • Conflict of Materials
  • Test Bars
  • Material Certification

Heat Treatment

F: As-cast. Cooled naturally from the mold in room temperature air with no further heat treatment. Undergoes little or no change

T4: Solution heat treated, quenched and naturally aged. Substantially stable condition with maximum ductility and impact resistance, though stability and mechanical properties may change over a long period of time.

T5: Precipitation heat treated. High strength and good dimensional stability.

T6: Solution heat treated, quenched and precipitation heat treated. Highest strength and generally good dimensional stability.

T7: Solution heat treated, quenched and stabilized. High strength and high dimensional stability at elevated temperatures.

Engineering

  • Casting and Tool Design
  • Material Selection

 

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If you’re interested in a custom solution, get in touch with us today for a quote!

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